Ultrasonic welding is a fast, clean, and efficient assembly process for assembling thermoplastic parts and some synthetic components. It is currently used for bonding between plastic products, bonding of plastic products to metal parts and bonding between other non-plastic materials. It replaces solvent glue, mechanical fixing and other bonding processes. Advanced assembly technology. At the same time, the same or different metals can be used to weld the metal surface molecules through cold grinding and horizontal movement under appropriate pressure to achieve the purpose of welding. Ultrasonic welding not only has a connection assembly function but also has a moisture-proof and waterproof sealing effect.
Advantages of ultrasonic welding technology:
1, energy saving, welding can be achieved with only a small power
2, no need to equip the smoke ventilation device
3, no welding accessories are required for welding, low cost and high efficiency
4, no water leakage, no air leakage, airtight welding, high quality
5, easy to achieve automated production of ultrasonic plastic welding technology advantages:
1, fast and accurate ----- most ultrasonic welding can be completed in 0.1-0.5 seconds
2, stable quality ---- mechanized production, product quality is stable and reliable
3, affordable ----- free of a large number of fixtures, glue, reduce labor, reduce costs
4, beautiful and clean ----- surface forming is good, no damage, no deformation, no scratches and glue residue
5, the process is simple ----- no need to preheat, no need to clean and other processes
6, easy to operate ----- as long as the welding parameters are set, the operation is very convenient
7. High strength and good air tightness-----The weld composition is the same as that of the base metal, high strength, good air tightness, no water leakage, no air permeability
8. Automated welding can be realized-----15K ultrasonic plastic welding machine is very easy to realize the advantages of automated ultrasonic metal welding technology:
1. High reliability: ensure excellent process control through time, energy, power and high limit monitoring
2, cost savings: avoid consumables such as solder, flux, bending and brass materials, making ultrasonic welding the best economic process
3, low energy consumption: ultrasonic welding requires less energy than resistance welding
4, tool life: ultrasonic tools are obtained by high-quality tool steel finishing, with excellent wear resistance, easy to install, high welding accuracy
5, high efficiency and automation: the typical welding speed is less than 0.5 seconds, the size is small, the maintenance workload is small, the adaptability is strong, making the ultrasonic equipment the first choice for the automated assembly line
6. Low working temperature: Since ultrasonic welding does not generate a lot of heat, it will not anneal the metal workpiece, will not melt the plastic shell, and does not require cooling water.
7. In addition to insulation: In most cases, the high frequency friction of ultrasonic welding eliminates the need to strip the insulation of the enameled wire or pre-clean the surface of the workpiece.
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Label: Advantages of ultrasonic plastic welding technology
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