Small and medium nitrogen fertilizer carefully selected gas production technology

In the current international crude oil and domestic coal prices continue to rise, China's small and medium nitrogen fertilizer plant 'oil to coal' has become the trend of the times. The synthetic ammonia gasification process technology has been diversified. Although there are dozens of industrial plants in operation, each has its own advantages and disadvantages. Authoritative experts remind companies to be cautious when choosing. This is what the reporter learned from the 22nd technical exchange meeting of the National Nitrogen Intelligence Coordination Group that ended on the 22nd.
At present, international crude oil prices are high and domestic oil and gas supply is tight. Coal prices in East China and South China have risen to 750-900 yuan/ton. Medium and small nitrogen fertilizer production enterprises that use petroleum and high-quality coal as raw materials have been difficult to sustain, and some devices have been forced to stop production. The selection of reasonable gasification raw materials and coal gasification process technology with 'coal substitute oil' and low quality coal as raw materials has become an effective way to reduce the cost of synthetic ammonia, and it is also an urgent task for nitrogen fertilizer enterprises to carry out raw material route transformation.

Experts suggest that enterprises should learn more, examine and demonstrate more in terms of coal types, resource sites, transportation and process technology maturity according to their own actual conditions. According to the economic endurance of the enterprise, the benefits of single furnace, single machine and single tower device should be fully considered, and the raw materials and gas production methods should be carefully selected scientifically, reasonably and comprehensively. Professor Chen Huamin from Shanghai Research Institute of Chemical Industry and Professor Tang Wenzhao, deputy chief engineer of Shandong Chemical Planning and Design Institute, believe that some process technologies are advanced, but the investment is too large, which is not in line with the reality of China's medium nitrogen fertilizer enterprises. Therefore, the current small and medium nitrogen fertilizer enterprises should make full use of the existing equipment, and vigorously adopt the gasification technology with less investment, wide adaptability of coal types and new and practical.

According to the senior engineer Yu Yuchun, deputy director of the Synthetic Ammonia Plant of Zhejiang Juhua Co., Ltd., there are many mature and reliable coal gasification technologies at home and abroad, and many research and development are underway. In comparison, the Texaco coal slurry gasification technology in the United States and the Dutch dry powder coal gasification technology have the advantages of advanced technology, wide application of coal types and low energy consumption, but high investment costs. The fixed layer intermittent gasification method in domestic use is the most mature. Fushun Ende powder coal gasification technology, domestic ash fusion fluidized bed powder coal gasification technology, etc. are the most practical and economical; the newly developed multi-slurry gasification technology of Northwest Research Institute of Chemical Industry has the least modification to the original device. The briquette-making technology such as briquette and carbonized briquettes is the most economical and economical.


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